Dec 09
Mass Flow With Lane Divider

High Capacity Mass Flow Spiral Conveyor With Lane Divider to Run Two Production Lines at the Same Time

This week we shipped one of our new high capacity mass flow spiral conveyors with 20″ wide slats to Lindy’s Italian Ice’s production facility in North Carolina. The spiral will convey cups of Italian Ice from a spiral freezer down to the floor level. 

This application is interesting in that the cups come out of the freezer with two different flavors at the same time, which need to be conveyed in separate lanes. The two lanes are fed on to the spirals’s extended infeed which is equipped with a center lane divider ensuring separation of the two flavors in the spiral decline. The products are then discharged from  both sides of the spiral’s extended outfeed and conveyed to separate cartoners.

This spiral freezer and associated mass flow vertical conveyor enabled the customer to increase the production rate drastically. By using 2 lanes within one Ryson Spiral they also significantly reduced the cost of equipment.

Because of the size of the 2300-500 model high capacity spiral a stepped-deck flatbed trailer was used to ship the spiral. One of our Yorktown-based technicians met the trailer at it’s destination to supervise the unloading and set-up of the spiral, which took a day and a half.

The 20″ wide  slat mass flow model can handle capacities up to 2,000 bottle cans or jars per minute are also available in powder coated carbon steel, stainless steel and washdown versions. For more information on Ryson’s High Capacity Mass Flow Spiral Conveyor, please visit www.ryson.com. Our integration partner on this project was Garvey Corporation.

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Dec 02
Installing Tall High Capacity Spiral

Installing a tall Ryson High Capacity Spiral Conveyor in a distribution center in Australia.

Four high capacity spiral conveyors are currently being installed in a large distribution warehouse for electronic products in Austrailia. These spiral elevators will service several order picking levels. The Tallest spiral feeds in product at 2′ – 6″ and discharges at 29′ – 0″. The Ryson High Capacity Spiral Conveyors easily handle the tall height requirements with only one drive. The 24″ wide slats will be able to handle loads with variable sizes and weights. There is also an intermediate high-speed induction conveyor at the 12′ – 6″ elevation to accommodate an additional order picking level with the same spiral conveyor unit. The induction conveyor adds additional operational flexibility and reduces the number of vertical conveyors required.

Two-Ryson-Spirals The Ryson Spirals are very easy to install and most spirals are shipped in one piece, pre-tested which drastically reduces the time and cost of installation.  These spirals were loaded fully assembled into 40′ containers and shipped as ocean freight to Australia. A member of our service team traveled down under to supervise the installation and provide maintenance training to ensure the longevity of the vertical conveyors. The integrator on this project is Bastian Material Handling.

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Nov 04

Tall Ryson High Capacity Spiral Conveyor

In the shop this week we are finishing a tall high capacity spiral conveyor. The HC 1700-400 (16″ wide slats) is going to a large consumer products manufacturer in Mexico. The spiral will become part of a system where products from 9 different packaging lines are conveyed overhead to an adjacent building. The spiral then declines variable sized packages 28 feet down to floor level at a speed of 200 FPM. From there they go to sortation and palletizing prior to shipping. The integrator on the project is C & A Systems out of Mexico.

The robust high capacity design gives Ryson the ability to go taller – and with more weight, while staying with our proven proprietary modular design. The total weight capacity in the spiral lift at any one time is 3600 lbs. Only one drive motor is required, resulting in substantial savings in energy, controls and system integration. Most models are shipped totally pre-assembled, which will minimize the implementation costs at their destination.

For more information about Ryson’s High Capacity Spiral Conveyor, visit www.ryson.com or download a PDF of the High Capacity Spiral spec sheet.

 

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Sep 21

Ryson High Capacity Vertical Spiral Conveyor

Factory acceptance photo for heavy pales of cat litter on a high capacity spiral conveyor

With a 3600 load capacity the Ryson High Capacity Spiral Conveyors are perfect for vertical conveying of heavy loads. This week we are shipping a high capacity 1700-400 spiral conveyor to handle pails of cat litter weighing 55 lbs each. The spiral also has a custom curved extended infeed to optimize the filling line layout in a very tight production area, eliminating the need for an ancillary “connector” conveyor. This 4 3/4 turn spiral will convey plastic pails from the filling area at floor level to a palletizer on the mezzanine level.

The integrator, Arrowhead Conveyor Systems, realized that the vertical transport of  this kind of  weight  was a perfect application for the Ryson High Capacity Spiral Conveyors. The spiral will ship in once piece after the spiral has been pre-tested and run for 8 hours in our plant. For more information on the workhorse of the Ryson Spiral Line, Download our product pdf or visit www.ryson.com.

 

 

 

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Aug 19
Ryson Mass Flow FAT

Factory Testing a new High Capacity Mass Flow Spiral Conveyor with lightweight aluminum bottles

An optional Factory Acceptance Test (FAT) is available to all our customers. Ryson always runs and tests each spiral before shipping from our Virginia manufacturing plant, but customers often want assurance that their products are handled as required on our spirals before leaving our factory.  Since travel to observe this isn’t always a viable option, Ryson is happy to videotape and photograph the test and post the video securely via the internet. Many of our customers take advantage of this time and money saving resource.

This week  a 1900-400 High Capacity Mass Flow Spiral Conveyor is shipping out to MillerCoors in Golden Colorado. The Spiral will lowerate their new aluminum bottles from de-palletizing to the filler. The customer was concerned about the stability and handling of the product since the bottles are tall and lightweight. They shipped us a skid-full so we could test the flow and stability of the product before final approval and shipping.

View a portion of the video we produced for the customer and Sidel, the integrator on this project. If you have any question about how Ryson could set up a video test for you, please give us a call at 757-898-1350 or visit www.ryson.com.

 

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Aug 12

As word spreads about Ryson’s recently-enhanced high capacity mass flow spiral conveyors, our manufacturing plant hits high gear building them. The high capacity mass flow spirals are available with 16” and 20” wide slat surfaces. They can double the load capacity of our standard mass flow spirals that feature a 12″ conveying surface . These new machines give our systems integrators and their clients the ability to convey cans, bottles and jars at rates up to 2,000 per minute with up to 16′ elevation change.

High Capacity Mass Flow Spirals In Shop

This Week Ryson's production floor is filled with High Capacity Mass Flow Spiral Conveyors

In the photo above,  three new model 1900-400 mass flow spirals are all nearing completion and headed to different parts of the country.

  • A spiral being used as a dynamic bi-directional buffer accumulation system for a medical filter device manufacturer in Illinois.
  • A Hybrid washdown spiral handling empty aluminum cans and glass beer bottles from a depalletizer for a major Brewery in Colorado.
  • A huge 12-turn spiral inclining full beer bottles and cans for a micro brewery in Minnesota.

For more information on our High Capacity Mass Flow Spiral Conveyor, visit www.ryson.com. Visit our YouTube Channel to view videos of our mass flow spirals in operation.

 

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Jul 08

Proper integration and maintenance assure long life of Ryson Spirals. That is why we welcome and encourage our Systems Integrators to send their installation team leaders to our plant for intensive training on the installation, integration and maintenance of our spiral conveyors. Preventative maintenance and integration tips that can save time and money in the future are presented. Our professional service team walks visitors through critical points of our spiral machines. We show the basics of preventative maintenance, how to shorten the chain and replace broken or worn parts. Integration tips like speed matching and ideal gap between loads are also covered.

Service Training on The Ryson Spirals

Our PMMI Certified service manager trains an Integrator's technician on proper spiral maintenance on a mass flow spiral.

This week, a member of the Storcan Conveyor and Packaging Systems team (Montreal, Canada), gets briefed on the proper rigging and installation of a mass flow spiral that we will be shipping to their customer, a brewery that will use the spiral to transport full 12 oz. glass bottles at 800 per minute through an elevation change of 15 feet from the client’s first to second floor. This project also includes one of our new high capacity case handling spirals to lower the full cases back to the first floor for palletizing.

Our service manager is a PMMI certified trainer and feels the more familiar everyone is with the Ryson Spiral Conveyors — and how to best keep them running, the better it is for everyone. That’s why we feel this is a worthwhile investment in time. It  reinforces our committment to quality and service.

If you would like to visit our plant, get the tour and familiarize yourself with the Vertical Conveying Spirals, we welcome you. Call us at 757-898-1530 for more information or to set up a time.

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Oct 25

This video that shows examples of he new Ryson High Capacity Spiral Conveyors. These spirals handle double the capacity of Continue reading »

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Sep 23

Ryson International is an active member of PMMI. Our President and CEO Ole Rygh attended the PMMI Annual Meeting which was held in Greenville, South Carolina last week. PMMI’s Chairman reported that the organization is growing and is in good health. There were many useful presentations and activities including the following:

There was a pertinent presentation on the National Export Initiative with sustainability issues and programs available for small and mid-sized manufacturers. Panel discussions included consumer packaged goods companies automation needs and the role equipment suppliers play in early packaging design stages. A panel of brand managers discussed the factors that impact their choices of packaging materials and how those choices affect the machinery they use. Other discussions included economic outlooks and how to win orders without negatively impacting the bottom line.

The highlight of the event was the plant tour of Hartness International, Inc., a world-class facility. Visitors learned about cross-functional teams and how to seek out and eliminate waste in any process. The meeting ended with a passionate presentation on how to elevate success for the best return on our PACK EXPO investment.

Pack Expo Logo and DateRyson will be attending PACK EXPO next month in Chicago. It will be a large show for Ryson as we are bringing a High Capacity / Multiple In-feed Vertical Spiral Conveyor, a Mass Flow Spiral Conveyor, and a Unit Load Case Spiral Conveyor. We will be in Booth 4634 and hope to see you there.

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Aug 26
High Capacity Spiral Conveyor from Ryson

High Capacity Spiral in a Packaging Line

Since their induction close to two years ago, the Ryson High Capacity Spiral Conveyor has taken off. Once the benefits of our heavy hitter were realized, their demand has increased dramatically. The high capacity spiral conveyor came about primarily because our customers needed to move heavier loads and go higher.  The 1 inch chain that moves the slats is  heavy duty, allowing for a capacity of 75 lbs. per linear foot of conveyor for speeds up to 200 FPM. The total weight capacity in the spiral at any one time is 3600 lbs.

Only one drive motor is required, resulting in substantial savings in energy, controls and system integration. Ryson Spirals are designed for low maintenance and long life. An innovative modular design allows Ryson to customize with ease and modify in the field to accommodate emerging needs. Download the Ryson High Capacity Spiral Conveyor Spec Sheet here.

Below is a video of a Ryson High Capacity Spiral Conveyor at a Wine & Spirits Distribution Center.

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