Mar 22

Ryson is growing their Latin American customer base with increased awareness of our vertical conveying solutions.  This week we are shipping 6 spirals to a Brazilian bakery.

Latin American Customer Base - Big order of NT'sPanco is a family bakery that is 100% Brazilian owned. Founded in 1952 they focus on specialty breads, snack cakes and cookies.   They needed to convey small loaves of bread from 5 packaging lines up to the case packer located on a mezzanine level and then bring full cases down to the palletizer located on the shipping level.

The challenge was to accomplish all this within a very limited space.

Working in conjunction with their integrator — Grupo Tecnor in Sao Paulo Brazil — they have found the perfect solution. The obvious answer was to utilize a combination of the Ryson 1100-150 Narrow Track (NT) spirals going up and the 1800-400 spiral going down.  

Using the Narrow Trak Spiral which has only a 4’-2” diameter, they are able to elevate the loaves of bread approximately 10 ft. at 50 loaves per minute.  The larger diameter 1800-400 case spiral will then convey the full cases at 25 per minute down approximately 20 ft. to the palletizer.

The smooth surface and nesting slats of the Narrow Track with the tight transfer transition will gently and carefully convey the loaves smoothly and rapidly to meet their target production rates.  The flexibility and adjustability of speeds will accommodate increases in future production.

The tried and true design of the 400mm overlapping slats on the case spiral has proven itself to be a mainstay in all applications and will provide years of solid and reliable service with minimal maintenance and long life.

The Ryson compact Narrow Trak Spirals offer a significantly larger elevation change capacity than what is currently available in the small package marketplace. They are also a good alternative to side gripper conveyors because they can run at high speeds and do not need to be adjusted for varying product sizes. The Narrow Trak Spirals are especially beneficial for the food, beverage, pharmaceutical, nutraceutical, personal care market and food product companies.

Latin American Customer Base is a quickly growing sector for Ryson. We have dedicated staff that work primarily south of the border. Latin American orders are build in our manufacturing plant in Yorktown, Virginia and typically shipped via container to the end user.

For more information on the Narrow Trak Spiral models, visit www.ryson.com, download our product information or read more Narrow Trak application stories on our weekly blog.

Post to Twitter

Mar 08

Ryson makes customer service a priority. With Integrator Cooperation we help develop procedures that might be out of the norm for most applications.

Integrator Cooperation on a Mass Flow InstallationIn the next few weeks, our integrator partner Sentry Equipment will be installing one of our Mass Flow Spiral Conveyors at a major brewery. The Spiral will handle many different product sizes, so the transitions on and off the spiral will be critical for it’s round-the-clock peak performance. 

At our integrator’s request, and to ensure the side-transfers are installed and integrated correctly, we’re shipping the spiral’s in and outfeed extensions to Sentry directly. This allows them to connect their adjoining conveyors and fit their guide rails in their shop environment. By doing this in their shop, it gives them the opportunity to fine tune the transitions offline and streamline the mechanical installation of the spiral and the side transfer guide rails.

The rest of the spiral sub-assemblies will ship directly to the brewery where the complete line will be assembled. This will reduce the time for installation and assure the spiral will have the line-flow up and running in the shortest amount of time.

This Mass Flow Spiral (Model 1900-400) will handle up to 1,400 cans/minute. It is one of our new hybrid stainless steel wash down-duty machines, using the solid lube bearings. These bearings allow daily cleaning with harsh detergents.

For more information on the Ryson Mass Flow Spiral Conveyors, visit www.ryson.com, download our product spec sheet, or read other Mass Flow application stories on our weekly blog.

Post to Twitter

Mar 01

Ryson Spiral for a Freezer EnvironmentRyson Spiral Conveyors can be configured to work in a freezer environment.

This week we’re shipping one of our model 1500-400 Spiral Conveyors to an Ice Cream Manufacturer that will be installed in a -20 degree freezer.

The Spiral will elevate sealed cartons of ice cream to an elevation of 13 feet at 150 FPM. In the photo, you’ll notice that the slats are blue. We use special proprietary slats that will not become brittle at subzero temperatures. The gearbox oil and freezer chain bearings are also special to handle those temperatures.

The spiral will ship in two sections, for ease of installation in the facility’s frozen storage area. One our Service Technicians will accompany the spiral to assist the millwrights on site in the re-assembly and start-up of the machine.

 

 

Ryson Spiral Shipping in two pieces

Ryson Spirals are the only spirals built in the USA designed to handle temperatures of a freezer environment. For more information on the Ryson Case Spirals, visit www.ryson.com, or download the spec sheet. You can also read more application stories about freezer spirals on our weekly blog.

Post to Twitter

Dec 14

2 Ryson Spirals used to clear an existing lineThis week, we are shipping two of the shortest Mass Flow Spiral Conveyors we have manufactured. They will be used in an up-over-down configuration to clear an existing line.

The  customer needed to install a new bottling line in a tight space without interfering with an existing line. Their new layout will use one spiral to elevate bottles, in mass, over the existing floor-mounted conveyors and the other will bring them back down to the floor level.

All Ryson Spirals are made to order and these spirals are a perfect example of how the Ryson modular design is flexible enough to easily work with the most challenging of layouts.

These 1900-260 model spirals utilize our 10” wide mass flow slat to handle full PET bottles (10 to 64 oz.) at speeds of up to 650 bottles/minute. The Hybrid stainless steel construction allows these to be used in a wet environment.

For more information on the Ryson Mass Flow Spiral Conveyors, visit www.ryson.com, download the Mass Flow Spiral Brochure, or you can read application stories from our weekly blog.

Post to Twitter

Nov 16

Ryson Spiral for the Craft Beer MarketUsing Ryson Spiral Conveyors in the beverage and craft beer market is getting some good attention. Such is the case with this highly visible spiral.

This week we shipped this spiral to a craft brewery in Indiana for our integrator partner Van Zyverden. It’s color is called Tele-Magenta and will do the lifting in a state-of-the-art packaging line.

This spiral will elevate trays of beer cans from the production area to the packaging area at a rate of 60 CPM. The trays enter this spiral at 4’0″ and elevate them to an overhead conveyor at 11’6″. This 1300-400 spiral also has an extended infeed to minimize ancillary conveyors in the layout.

Ryson Spirals can be powder coated in most RAL colors, or stainless steel. Whatever your reason for choice of color, Ryson is happy to accommodate.

Ryson offers many custom options and configurations, color being one of them. If you would like more information on Ryson Spirals, visit www.ryson.com, or read more stories about custom color options on our weekly blog.

Post to Twitter

Nov 02

Custom Spiral Options: Every Ryson Spiral is made to order. Each spiral is built to our customers specifications, including infeed height, elevation change and angle of incline, to name a few. We we also offer many more non-standard options.

Ryson Conveyor with Custom Spiral Options

Ryson Spiral with a modified angle of the infeed tangent

This week, we shipped a spiral that had several custom options. Mechanically, this model 1500-400 spiral features a custom infeed angle to better fit into the customers layout.  The spiral is also equipped with the safety prox switches pre-wired to a terminal box. In addition to the chain tension and motor overtorque sensors, optional retro reflective sensors were added at the in and outfeed of  the spiral to detect jams.

When a spiral is installed in the field, prewiring options can save time and money. Custom angles can potentially save even more floorspace and can solve line layout challenges in a tight space.

If you would like more information on custom Spiral options, visit www.ryson.com and request information on our form. You can also read about other custom applications on our weekly blog.

Post to Twitter

Oct 26

The Ryson Wide Trak Spiral can add line compatibility in applications where different sized products are conveyed.The Ryson Wide Trak Spiral can add line compatibility in applications where different sized products are conveyed.

A perfect example is this spiral that was recently installed for a frozen pizza manufacturer. The pizzas are presented to our 30” wide slat surface either single file (for the large pies) or two-abreast (for the smaller ones). A simple diverter at the discharge conveyor directs them to the correct exit route, based on which size they are running at the time.

We specified our new Wide Trak model 2200-760 to accept over-wrapped pizzas from the freezer discharge, down nine feet to the packaging line. We see a great deal of applications where there’s a need to decline from a spiral freezer.

This Wide Trak was built in our hybrid stainless steel version. The spiral runs between 150 and 200 FPM and has an optional inside guide rail.

For more information about our Wide Trak Spirals, visit www.ryson.com, or read more wide trak application stories on our weekly blog.

Post to Twitter

Oct 09

Ryson Dual Track Spirals are an ideal solution for even more space savings because they allow 2 lanes of product flow within one spiral structure.

 Ryson Dual Track Spirals

This week we shipped another one of our Dual Track Spirals for our Integrator partner, Garvey Corporation.

This 1300-400/2300-400 machine contains two independent lanes of 16” wide overlapping slats in a nine foot diameter footprint. In this case, Garvey will take the output of the case packer and split them into two lanes prior to the spiral. The high level palletizer requires a dual infeed (cases infeeding two-abreast). The spiral conveys various cases of cans of paint at 120 FPM at rates up to 75 cases per minute to a discharge height of 10’-6”.

Two tracks operate independently within one spiral structure. Both tracks can go up or down and can optionally be reversible. Only one drive motor is required for each track, resulting in substantial savings in energy, controls and systems integration. If you would like more information on our dual track spirals, visit ryson.com, download the spec sheet, or read more application stories on our weekly blog.

Post to Twitter

Tagged with:
Sep 07

dynamic vertical bufferTwo Ryson Spiral Conveyors can be used together to provide a dynamic vertical buffer. 

A perfect example is this current project: Next week we’ll be shipping this combination of an up and down spiral that will serve as a dynamic vertical accumulation buffer. Our Integrator partner, Conveyor & Caster EFI, needed to create a method of dynamically storing over-wrapped absorbent products in the case of a downstream interruption in line flow. 

dynamic vertical buffer spirals

 

The two Ryson model 1500-400 spirals (15’ tall) contain over 150 feet of conveyor length creating room for about (130) packs or about seven minutes of buffer. When the case packing operation stops, packs are diverted into the up spiral, while shifting to a lower speed, thereby creating smaller gaps between the loads. When the line flow resumes, packs are metered into the line from the spirals and the buffer is emptied.

Stay tuned for the case history of an upcoming project where we are doing the same type of off-line buffering on a very tall reversible spiral in front of a robotic palletizer. If you would like more information on how Ryson Spirals can create a dynamic vertical buffer, visit www.ryson.com or read examples of past projects on our weekly blog.

 

Post to Twitter

Aug 03

Ryson Mass Flow Spiral with special design featuresIn the next few weeks we’ll be shipping two custom Mass Flow spirals with some special design features.

These two stainless steel hybrid spirals will work as part of the bulk de-palletizing system for a major brewery.

The special design features include a top canopy cover and removable clear lexan side guard extensions to keep dirt and debris from entering the bottles during their transport to the filler.

They will raise and lower empty glass bottles at rates exceeding 1,100 per minute. The elevation change on this 1900-400 model spiral is 13 feet and is made of components designed to handle wet environments.

 Our Integrator Partner, Gebo Cermex Canada, specified Ryson to their customer based on our reputation in the mass flow spiral market, where we have many project sites in North and South America handling bottles, cans and jars in mass.

If you would like to learn more about our Mass Flow Spiral Conveyors, visit www.ryson.com. You can also read more stories about custom solutions on our weekly blog.

 

 

 

 

Post to Twitter

preload preload preload