Dec 09
Mass Flow With Lane Divider

High Capacity Mass Flow Spiral Conveyor With Lane Divider to Run Two Production Lines at the Same Time

This week we shipped one of our new high capacity mass flow spiral conveyors with 20″ wide slats to Lindy’s Italian Ice’s production facility in North Carolina. The spiral will convey cups of Italian Ice from a spiral freezer down to the floor level. 

This application is interesting in that the cups come out of the freezer with two different flavors at the same time, which need to be conveyed in separate lanes. The two lanes are fed on to the spirals’s extended infeed which is equipped with a center lane divider ensuring separation of the two flavors in the spiral decline. The products are then discharged from  both sides of the spiral’s extended outfeed and conveyed to separate cartoners.

This spiral freezer and associated mass flow vertical conveyor enabled the customer to increase the production rate drastically. By using 2 lanes within one Ryson Spiral they also significantly reduced the cost of equipment.

Because of the size of the 2300-500 model high capacity spiral a stepped-deck flatbed trailer was used to ship the spiral. One of our Yorktown-based technicians met the trailer at it’s destination to supervise the unloading and set-up of the spiral, which took a day and a half.

The 20″ wide  slat mass flow model can handle capacities up to 2,000 bottle cans or jars per minute are also available in powder coated carbon steel, stainless steel and washdown versions. For more information on Ryson’s High Capacity Mass Flow Spiral Conveyor, please visit www.ryson.com. Our integration partner on this project was Garvey Corporation.

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Nov 04

Tall Ryson High Capacity Spiral Conveyor

In the shop this week we are finishing a tall high capacity spiral conveyor. The HC 1700-400 (16″ wide slats) is going to a large consumer products manufacturer in Mexico. The spiral will become part of a system where products from 9 different packaging lines are conveyed overhead to an adjacent building. The spiral then declines variable sized packages 28 feet down to floor level at a speed of 200 FPM. From there they go to sortation and palletizing prior to shipping. The integrator on the project is C & A Systems out of Mexico.

The robust high capacity design gives Ryson the ability to go taller – and with more weight, while staying with our proven proprietary modular design. The total weight capacity in the spiral lift at any one time is 3600 lbs. Only one drive motor is required, resulting in substantial savings in energy, controls and system integration. Most models are shipped totally pre-assembled, which will minimize the implementation costs at their destination.

For more information about Ryson’s High Capacity Spiral Conveyor, visit www.ryson.com or download a PDF of the High Capacity Spiral spec sheet.

 

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Oct 28

Ryson Spial RFQ FormRyson’s sales team is dedicated to getting you fast and reliable spiral conveyor quotes. Most quote requests are responded to within a 24 hour window. This service is a priority because we realize you are often under the gun in turning your system proposals around.

The form is clear and concise, allowing you to fill in the details pertinent to an accurate vertical conveyor quote from us. Details such as infeed height, outfeed height, load size, speed requirements and other information is requested so Ryson can suggest the most effective spiral conveyor model for you.

Custom needs and requirements such as custom tangents, and extended infeeds can also be relayed in the notes. Our engineering staff is always available to work with you to find a custom solution.

If you would like to streamline your quoting process with  Ryson, we encourage you to enter your specifics on our website at www.ryson.com/spiral-RFQ.htm. You can alternatively download our Digital Request For Spiral Quotation Form, which you can simply fill out and e-mail back to us.

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Oct 21

Tall Ryson  Dual Track Spiral Conveyor

This week Ryson shipped a tall dual track vertical spiral conveyor. This substantial 6 1/2 turn down-spiral will convey shrink-wrapped six-pack and two-pack gallon jugs from an in-feed height of 19′ – 1″ to an out-feed height of 2′ – 10″ at floor level. Both the inner and outer tracks feature a 16″ wide slat.

The integrator on this project is Pacific Packaging Systems, for a large dairy plant in Utah. The space to decline the two high volume packaging lines was so limited, the dual spiral was the only viable option.

Two spiral conveyor tracks operate independently within one vertical conveying structure, making the Ryson Dual Track Spiral Conveyor the ultimate space saver.

For more information on the Ryson Dual Track Spiral Conveyor, you can visit www.ryson.com or download a Dual product spec sheet.

Ryson Dual Track Spiral Conveyor

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Oct 14

Since being introduced to the market some 18 months ago, the Ryson High Capacity Spirals with multiple infeeds have been installed in distribution centers and packaging lines all over North America.  The multiple entry spiral conveyor is truly a viable and cost-effective solution for multi-tiered product flow.

Heavy Duty Multi Infeed Spiral Conveyor

We recently were approached by our OEM integrator, JEM International – of Shawnee, Kansas to elevate 40 lb. paper bags of a powdered pharmaceutical additive from two lines. The first line feeds in at an elevation of 1′ – 6″ and the second line feeds in perpendicular to the first line at an elevation of 2′ – 0″.  The outfeed is at 16′ – 0″. The challenge was that the customer only had space for one spiral conveyor after the filling operation. The Ryson solution included a high capacity spiral conveyor with an additional floor level induction conveyor.

Download more information about the Ryson Multiple Entry Spiral Conveyors, or check them out on www.ryson.com.

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Oct 07

 

The Ryson Spiral conveyor can be manufactured to operate in a freezer environment down to -30 degrees. The spiral conveyor is a logical choice for declining frozen product to a robotic palletizer or downstream packaging line. When compared to other methods like belt declines and vertical case lowerators, the Ryson Spiral design is very reliable for this harsh environment.  The blue slats are a proprietary compound developed by Ryson to operate in low temperatures and not be brittle.

Ryson Spiral Conveyor with Freezer Slats

Ryson Spiral Conveyors can be configured to operate effectively in freezer environments.

We recently shipped a special cold spiral for handling large tubs of Ice Cream in a freezer (minus 10 degrees F) at a large Ice Cream manufacturer in the Midwest by our Systems Integrator, Engineered Packaging Systems of Addison, Illinois. The above photo was taken in our manufacturing plant during testing prior to shipping. This spiral joins many other Ryson spirals in use in sub-zero environments across North America.

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Sep 21

Ryson High Capacity Vertical Spiral Conveyor

Factory acceptance photo for heavy pales of cat litter on a high capacity spiral conveyor

With a 3600 load capacity the Ryson High Capacity Spiral Conveyors are perfect for vertical conveying of heavy loads. This week we are shipping a high capacity 1700-400 spiral conveyor to handle pails of cat litter weighing 55 lbs each. The spiral also has a custom curved extended infeed to optimize the filling line layout in a very tight production area, eliminating the need for an ancillary “connector” conveyor. This 4 3/4 turn spiral will convey plastic pails from the filling area at floor level to a palletizer on the mezzanine level.

The integrator, Arrowhead Conveyor Systems, realized that the vertical transport of  this kind of  weight  was a perfect application for the Ryson High Capacity Spiral Conveyors. The spiral will ship in once piece after the spiral has been pre-tested and run for 8 hours in our plant. For more information on the workhorse of the Ryson Spiral Line, Download our product pdf or visit www.ryson.com.

 

 

 

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Aug 19
Ryson Mass Flow FAT

Factory Testing a new High Capacity Mass Flow Spiral Conveyor with lightweight aluminum bottles

An optional Factory Acceptance Test (FAT) is available to all our customers. Ryson always runs and tests each spiral before shipping from our Virginia manufacturing plant, but customers often want assurance that their products are handled as required on our spirals before leaving our factory.  Since travel to observe this isn’t always a viable option, Ryson is happy to videotape and photograph the test and post the video securely via the internet. Many of our customers take advantage of this time and money saving resource.

This week  a 1900-400 High Capacity Mass Flow Spiral Conveyor is shipping out to MillerCoors in Golden Colorado. The Spiral will lowerate their new aluminum bottles from de-palletizing to the filler. The customer was concerned about the stability and handling of the product since the bottles are tall and lightweight. They shipped us a skid-full so we could test the flow and stability of the product before final approval and shipping.

View a portion of the video we produced for the customer and Sidel, the integrator on this project. If you have any question about how Ryson could set up a video test for you, please give us a call at 757-898-1350 or visit www.ryson.com.

 

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Jul 22

A properly integrated spiral conveyor is one that will give years of reliable performance. To help insure that this happens we conduct conference calls shortly after our approval drawings have been submitted.

Ryson Spiral Start-Up Call

Ryson Team walks through the proper spiral start-up procedures

Here, Steve Dillaman (Vice President Sales) and Doug Glass (Service Manager) are on a conference call with an Integrator’s Project Manager, Controls Engineer and Field Installation Manager. They are reviewing the Integrator’s system layout drawing, along with the spiral approval drawings.  Doug is going over key electrical and mechanical integration points as well as discussing building egress requirements, installation procedures and the project schedule.

We know that helping our systems integrators understand how to properly install and integrate our vertical conveying equipment will ensure smooth startup and long life.  These project kick-off calls are key to that.

Read more about installation and integration here. If you have any questions, please give the Ryson Team a call.

 

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Jul 15

Ryson Three Lane Spiral Conveyor

Custom Designed Ryson Three Lane Spiral Conveyor

 

Ryson is committed to a continuous product development program and to maintain our market leadership position.

This week Ryson is shipping a custom engineered 3-turn spiral conveyor. Special guide rails were installed to divide the 26″ inch wide conveying surface into 3 separate lanes. This allows the customer (a major confectionary manufacturer) to convey product from 3 separate case packers up one common spiral. This custom solution provides considerable savings in floor space and equipment cost. The spiral lift is a 1800-650 model  with an elevation change of 9′ – 1″.

This is another example of Ryson’s commitment to work with our integrators to find individual solutions for our customers. The integrator on this project is the Brenton Engineering CompanyDownload the Ryson Brochure or visit www.ryson.com to find out more about the scope, depth and breadth of the Ryson Vertical Conveying Solutions product line.

Ryson Three lane Spiral Detail

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