Consumer Packaged Goods

Design Flexibility and Space Savings:

Ryson helps consumer packaged goods manufacturers move cartons, cases, trays, totes, and other packaged products vertically while using less floor space. Our spiral conveyors and related vertical conveying solutions are commonly used to connect production, buffering, packaging, and palletizing levels in a continuous flow. For CPG plants balancing throughput, uptime, and frequent line changes, Ryson provides compact, configurable equipment built for dependable operation and easier integration.

Consumer Packaged Goods Brochure

Ryson’s product line offers many viable solutions in the Consumer Package Goods marketplace - And offer several advantages.

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CPGs often operate on a narrow margin and rely on efficient equipment to be running without interruption.

That makes equipment flexibility and reliability especially important. Ryson spiral conveyors are well suited for these high-performance environments because they help manufacturers move packaged products vertically in a small footprint while maintaining strong throughput and dependable flow.

By using overhead space instead of longer floor-level conveyor paths, Ryson solutions can help simplify layouts, improve operator access, and preserve valuable production area. They are a strong fit for packaging lines where plant teams need to elevate, lower, route, or buffer product without adding unnecessary complexity.

Help simplify your production lines and increase your production area with Reliable Vertical Conveying.

High Quality

Ryson equipment is manufactured in Yorktown, Virginia and tested prior to shipment to support smoother commissioning on arrival. This quality-focused approach is especially valuable in CPG plants where downtime, startup delays, and poor integration can affect line performance quickly.

Modularity

Each machine is built to application requirements and designed for straightforward integration. Ryson’s modular approach also supports future repurposing or field modifications, which is a practical advantage for CPG manufacturers managing evolving product mixes, packaging formats, and line layouts.

Flexibility

Ryson designs equipment around the application. That matters in CPG environments where product dimensions, line speeds, and packaging formats can vary. From case handling to dynamic buffering, Ryson offers vertical conveying solutions that support continuous flow while adapting to layout and process needs.

Why this matters in CPG plants

Help preserve floor space by moving products vertically instead of extending horizontal conveyor runs.
Improve access around packaging and production equipment by routing product overhead.
Support higher throughput with continuous product flow and fewer transfer points.
Reduce lifecycle burden with low-maintenance designs and strong service support.
Prepare for future line changes with modular, configurable equipment.

Creating Aisle Space:

Production and packaging lines often restrict operator access and create congestion around critical equipment. Instead of relying on gates or walkovers that can interrupt flow or create ergonomic concerns, Ryson spiral conveyors can elevate product overhead and restore safer, cleaner aisle access throughout the facility.

From Case Packer to Palletizing:

Ryson spirals are a strong fit for moving cases between case packers and high-level or low-level palletizers. They support the required elevation change in a compact footprint, handle varied product sizes without constant adjustment, and help reduce the controls and integration burden through efficient one-drive designs.

Curing Prior to Packaging:

Some consumer packaged goods need cooling, drying, or curing time before the next packaging step. Ryson spiral conveyors and vertical accumulation buffers can create overhead product travel or dynamic storage that adds time without consuming large amounts of floor space. In up-and-down configurations, paired spirals can turn overhead space into useful process capacity.

In the world of consumer packaged goods, Ryson Equipment helps keep you ahead in the game. Their ability to be reconfigured, and repurposed is a long-term advantage and cost effective. We consistently hear that Ryson Spirals are the most consistent and reliable piece of machinery at a production plant.

CPG operations frequently deal with changing package sizes, product variety, and mixed-SKU handling. Ryson solutions can support these changing conditions by combining compact layouts with flexible configurations that fit evolving line requirements.

Ryson Solutions for
Consumer Packaged Goods

High Capacity

Our High Capacity models are designed to carry heavier loads and can be configured to have different sized conveying surfaces ranging from 12” to 36”. The clever – and efficient - design of our chain-slat arrangement allows the transport of different sized units without need to make adjustments. This is a perfect feature for operations like pick modules – where package sizes can vary greatly.

Vertical Accumulation Buffer

Configure two Ryson Spirals to preserve valuable floor space while sending product overhead for overhead dynamic storage or buffering. The Ryson Accumulation Buffers can be used to provide dynamic storage where products need time for cooling, drying or curing. Additional dynamic buffer storage capacity can be obtained by adding pairs of spirals.

Slat Conveyor

The Ryson Slat Conveyor and Curves are ideal for inclines or declines in tight quarters and can handle multiple curves with one drive. The Ryson proprietary chain slat arrangement become versatile and flexible slat conveyors when used outside a spiral conveyor. Only one drive is required for each 250 feet of conveyor, which minimizes the number of transition points required. This also significantly reduces the cost of controls and system integration.

Why Choose Ryson ?

Compact vertical conveying that helps free production floor space
Continuous product flow for high-throughput packaging operations
Modular designs that can be configured and repurposed over time
Most spirals ship pre-assembled and pre-tested to simplify installation
Low-maintenance operation backed by parts, service, and startup support

FAQ

What is a spiral conveyor in a CPG plant?

A spiral conveyor is a vertical conveyor that moves packaged products up or down in a continuous flow while using far less floor space than a long incline conveyor. In consumer packaged goods operations, it is often used to connect production, packaging, buffering, and palletizing levels.

What products can Ryson spiral conveyors handle?

Ryson case spirals are designed to convey cartons, cases, trays, totes, and other packaged goods. They are a strong fit for secondary packaging and unit-load applications where continuous vertical flow, compact layout, and gentle handling matter.

When should a plant choose a spiral conveyor instead of a case lift?

Spiral conveyors are often the better choice when the line needs continuous flow, higher throughput, fewer bottlenecks, and lower disruption from stop-and-go motion. A case lift may still fit some layouts, but spirals are typically stronger for continuous packaged-product movement.

How do Ryson conveyors help save floor space?

Ryson conveyors move products vertically in a compact footprint, allowing plant teams to use overhead space instead of expanding long horizontal conveyor paths across the floor. This can free aisle access, improve operator movement, and reduce congestion around production equipment.

Can Ryson equipment help with palletizer feeds?

Yes. A common application is moving cases from a case packer to a higher or lower palletizer. Spiral conveyors support elevation changes while maintaining product flow and reducing the footprint of the conveying system.

Can Ryson provide buffering before packaging?

Yes. Ryson vertical accumulation buffers and paired spiral configurations can help add time for cooling, drying, or curing before packaging while using overhead space efficiently. This can help reduce downstream interruptions and support smoother packaging flow.

Are Ryson spirals difficult to integrate?

Ryson designs its spirals for integration into broader conveyor systems. Many units ship pre-assembled and pre-tested, and the one-drive design can reduce controls and integration complexity compared with systems that need multiple drives and transition points.

What maintenance should buyers expect?

Ryson positions its spirals as low-maintenance systems using high-quality components, sealed-for-life bearings in key areas, built-in protection, and available service support. Buyers should still plan for proper startup, integration, inspection, and preventive maintenance.

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