Our ability to reconfigure a Spiral is a game changer. A recent project is a perfect illustration:
The project scope was to replace 2 Qimarox lift units with more efficient Ryson Spirals. The first Spiral shipped and was easily installed, and without issue. However, during the engineering process of the 2nd Spiral unit, it was discovered that the outfeed height needed to be raised by two feet. It was quickly resolved by adding two feet leg extensions, thereby raising the entire spiral to the needed elevation.
After the approval of the drawing, the company’s project engineer also realized that the second spiral was oriented with t an incorrect orientation. It was however too late to halt the manufacturing of the spiral. Luckily the error was noticed before the spiral shipped. We were able to modify it in our manufacturing plant prior to shipping. The Spiral went from a B1 to a B3 orientation – essentially mirror imaged from the top view. The post-construction modification only delayed delivery by a few weeks, and the fix offered considerable cost savings over a re-order.
The end user customer was very pleased that we were able to address the design errors without much time loss or cost increase. This is also a classic case of Ryson’s dedication to customer support and a perfect example of the advantages of our modular and flexible design.
The Advantages of Utilizing Reconfigurable Modular Machinery
In today’s fast-paced industrial and logistics landscape, flexibility and efficiency are key. Reconfigurable modular machinery is a savvy investment. Ryson’s innovative modularity allows us to reconfigure our Spirals quickly and cost effectively. This flexibility offers numerous advantages that can significantly lower your total cost of ownership.
1. Reconfiguring
Reconfiguration is one of the most compelling benefits of Ryson’s modular design. For example, if a company decides to redesign their production lines, their existing spiral can be modified to fit the new layout seamlessly. Ryson spirals can be field modified with very little down-time. New modified parts can be shipped to the job site and a Ryson Service Technician will arrive to rebuild the Spiral. In many cases the rebuild will take less than a day.
2. Repurposing
Often times, companies will abandon an older production line, and use some of the components for a new line. Here again, an existing spiral can be repurposed, and can be done at a fraction of the price of a new Spiral. Some companies have bought aftermarket spirals also, and they may need slight modifications to fit into their line.
3. Cost-Effective
In the long run, investing in modular machinery can be more cost-effective . The ability to reconfigure and repurpose equipment reduces the need for new machinery purchases as production needs evolve. This not only lowers capital expenditure over time but also minimizes the costs associated with downtime and training.
4. Sustainability
Finally, by extending the lifespan and versatility of machinery, Ryson Spirals contribute to sustainability efforts. The ability to repurpose and upgrade existing equipment reduces waste and the need for constant new purchases, aligning with environmental goals and promoting more responsible manufacturing practices.
Read more Ryson reconfiguration stories in our weekly news blog, or watch a short video about it.
