When a leading perfume manufacturer in Mexico sought to expand its distribution center, they knew they needed more than just extra floor space. They aimed to create a streamlined, high-end logistics system that could handle an increase in order volume without jeopardizing efficiency. That’s when they turned to Ryson and Apollo VTS Mexico.
A Partner-Driven Approach For Scaling Up Distribution
The project began with a local Mexican integrator partner who understood the unique challenges facing this perfume DC. Rather than recommend conventional conveyor solutions—which often eat up precious floor area—the integrator reached out to Apollo VTS Mexico, Ryson’s parent company’s local office, to leverage a more sophisticated and space-saving design. Our Spiral Conveyor:
By collaborating closely with the integrator, Apollo VTS Mexico (our parent company’s Latin American branch) was able to tailor a spiral conveyor that would transport cases of perfumes vertically, thereby freeing up valuable floor space for additional racking and staging areas.
Why Spirals for this Distribution Center?
1. Maximizing Overhead Space:
Traditional conveyor lines stretch across the facility floor, creating potential obstacles for foot traffic and forklifts. Spirals, on the other hand, move products up or down in a compact footprint, making the most of unused vertical space. This design immediately opened up pathways in the DC, allowing for smoother operations. Another advantage of a Spiral System is that you can expand vertically, instead of horizontally.
2. Reliability & Quality:
Perfume cases can be relatively lightweight, but they carry high-value products that require gentle handling. The Ryson/Apollo spiral conveyors are known for their robust, precision-engineered design, ensuring each case is moved with care. This reliability was a key factor for a company whose brand is synonymous with luxury and quality. Our spirals can also handle different case sizes whithout the need for any kind of adjustment. This results in both increased efficiency and flexibility for future needs.
3. Scalability for Future Growth:
As the perfume manufacturer anticipates rising demand—particularly during peak seasons—the modular nature of Ryson/Apollo spirals offers flexibility. If the DC needs another level or an expanded route, the spiral’s design can accommodate those changes with minimal disruption.
A High-End Solution for a High-End Product
The perfume manufacturer’s search led them to Ryson/Apollo in part due to the global reputation for engineering excellence. Having local support through Apollo VTS Mexico sealed the deal, as it meant on-the-ground expertise was readily available. The integrator partner played a critical role in orchestrating a seamless installation process, ensuring the system was operational within the targeted timeline.
“The end customer wanted a first class solution that matched the prestige of our products,” said Luis Sanchez, Apollo Mexico’s Sales Manager. “we offered the perfect blend of reliability, design, and local support for this application.”
Implementation & Results
Once fully operational, the spiral conveyor will be transporting cases and totes of perfume from multiple pick levels to the shipping area. This will ensure a more efficient layout, and throughput rates improved due to fewer load/unload delays.
In addition to the Spiral, four induction conveyors were specified to induct cases/totes from a 4-level mezzanine. These ancillary conveyors add additional space-savings, because they allow all levels to utilize a single spiral. Products are reliably inducted into the spiral with individually adjustable rollers that assure a smooth transfer.
Ready to explore spiral conveyor solutions for your own distribution challenges? Contact Ryson or Apollo VTS Mexico to discover how we can elevate your logistics setup—literally and figuratively.
