If you’re a system integrator, you know that every inch of your facility layout matters. The need for efficient, space-saving solutions is greater than ever. In this blog post, we’ll explore why a modular Spiral Conveyor is often the key to unlocking better throughput, minimal downtime, and seamless integration with other systems.

What Makes Spiral Conveyors Unique?

A Spiral Conveyor is designed to move products vertically in a continuous flow. This allows you to use your facility’s height, not just its floor space. When products enter at the infeed, they’re lifted (or lowered) in a smooth spiral motion. This reduces the need for long belts or multiple transfer points.

Key Benefits
  • Space Efficiency: Spiral conveyors let you optimize vertical real estate.
  • Smooth Product Flow: Continuous, controlled movement with fewer stoppage points.
  • Versatile Application: Suitable for boxes, totes, or even certain food products.

modular spiral conveyor

The Value of a Modular Spiral Conveyor

Many traditional spiral conveyors are welded, which can limit your configuration options and make maintenance more complex. A modular Spiral Conveyor offers the flexibility to adapt or expand your system as needed.

Why Modularity Matters

  • Easy Installation: Modules can be assembled on-site. This can reduce your downtime.
  • Scalability: Add or remove sections as facility requirements change.
  • Simplified Maintenance: If a part fails, you replace just that module—no cutting or re-welding required.

Technical Specifications to Consider

When evaluating a modular Spiral Conveyor, there are several technical points that system integrators should examine. These factors help ensure that the conveyor can handle the load and fit into your facility layout.

  1. Load Capacity
    • Check the maximum weight per product or per linear foot.
    • Confirm that the system is rated for your heaviest product scenarios.
  2. Speed and Throughput
    • Spiral conveyors often range from 60 to 200 feet per minute, but exact speeds vary by model.
    • Make sure the speed aligns with the flow you need upstream and downstream.
  3. Elevation Change
    • The spiral’s pitch, or angle, will affect how quickly items move from one level to another.
    • Higher elevations may require more robust drive systems or multiple spirals for optimal efficiency.
  4. Conveyor Footprint
    • Spiral radius and infeed/discharge height determine how much floor space you’ll save.
    • Compare these dimensions with any existing bottlenecks in your layout.

Integration Tips for System Engineers

  1. Map the Workflow
    • Plot where items enter and exit the Spiral Conveyor.
    • Ensure that adjacent conveyors or automated systems can handle the throughput.
  2. Account for Maintenance Access
    • Even a modular Spiral Conveyor needs regular inspections.
    • Maintain enough space for technicians to safely service the unit.
  3. Consider Controls and Sensor Placement
    • Properly placed sensors and controls allow for smooth merging with other systems.
    • Integrate alarms to alert operators if any jam or overload occurs.
  4. Collaborate with the Manufacturer
    • Work closely with the conveyor supplier to get accurate CAD models and technical documentation.
    • This ensures seamless fit and fewer surprises during installation.

Why Spiral Conveyors Are on the Rise

As e-commerce and automated systems become more complex, the demand for faster and smarter material handling grows. A modular Spiral Conveyor often meets these demands by providing flexibility and reliability in a world where downtime isn’t an option.

  • Adapts to Shifting Demands: If you need to move to a higher throughput, you can modify the conveyor’s modules.
  • Reduces Labor Strain: Moving items vertically by hand or forklift is time-consuming and can lead to injuries.
  • Future-Proof Design: Automation trends favor equipment that can expand alongside business growth.

Closing Thoughts

For system integrators, the goal is always to strike the right balance between efficiency, reliability, and cost. Spiral Conveyors offer a smart way to utilize vertical space while maintaining a smooth flow of goods. By choosing a modular Spiral Conveyor, you add an extra layer of flexibility and make maintenance easier.

Wanna learn more about the practical details of installing and maintaining a modular Spiral Conveyor? Reach out to our team for in-depth specs or to discuss how to best integrate this technology into your next project.

We will also be exhibiting at the following shows this Spring. We would love the opportunity to have an in-depth conversation about how Ryson products can help you can .

Ryson will be at these shows: 

PACK EXPO Southeast in Atlanta GA, March 10-12: We will be at booth #1015! You can register for free here.  

Also make sure to connect with us at PROMAT in Chicago, IL, March 17-20. Ryson will be at Booth #S-1041. We offer free registration for this show, too.