Unplanned downtime remains one of the most expensive risks in modern production environments. Every minute a line sits idle affects output, labor efficiency, and delivery commitments. That reality makes preparation just as important as performance. One of the simplest ways to reduce downtime starts with having the right spare parts on hand.

Industry studies estimate that unplanned downtime costs manufacturers between $5,000 and $50,000 per hour, depending on the operation. Additionally, in high-speed food, beverage, or packaging environments, that number often climbs higher. Lost production, idle labor, product waste, and recovery time all compound the cost. Against those figures, the price of a spare parts kit becomes almost negligible.

What is a Spare Parts Kit?

A Spare Parts Kit includes a small set of components most likely needed if an issue occurs with a Spiral in the field or at an end user facility. The list stays intentionally short, and the cost remains minimal when compared to lost production from downtime. Ryson builds Spirals to the highest quality standards worldwide. However, even the best equipment cannot prevent every unforeseen issue. A small investment today can return value many times over the life of the Spiral.

Why are they important?

Keeping spare parts on site allows maintenance teams to respond quickly when an unexpected issue occurs. Instead of waiting for deliveries, teams can restore the line and resume production sooner. While Ryson can ship most parts the same day, parts already on hand reduce downtime even further. In an industry where time directly affects cost, preparation makes a measurable difference. It also supports peace of mind, giving Operations Managers and Maintenance teams confidence in today’s fast-moving workplace.

“The cost is very low compared to the cost of lost production due to downtime.”

Ryson customers often echo the same point. Even the most reliable equipment operates in real-world conditions. Wear, unexpected impacts, and environmental factors remain outside of any design control. Planning for those moments supports uptime without compromising long-term reliability.

Having spare parts on hand shortens the repair window. Beyond cost savings, preparedness improves confidence across the plant floor. Maintenance teams respond faster. Operations managers also reduce stress during peak production periods. Consistency replaces uncertainty, even when challenges arise.

Ryson takes pride in building Spirals that perform reliably for years. Still,  A spare parts kit protects that investment and often pays for itself many times over the life of the Spiral Conveyor.

Below is a general guide for what is included in a spare parts kit. Naturally, the actual parts and quantities would depend on the size and model of your Spiral. The exact list of suggested spare parts will be detailed in your Spiral Manual. If you don’t have the manual to your machine, you can request one here.

To support that commitment, the Ryson Parts and Service team remains available to assist with part selection, maintenance planning, and long-term system care. Their goal stays simple. Keep your Spiral running. Keep downtime low. Protect the performance you invested in.