Jun 16

 

Ryson Tall Multiple Entry Spiral ConveyorA new 220,000 sq ft addition to the Gildan Activewear’s Eden North Carolina facility houses a ten-aisle, five-level order picking system. Each aisle is equipped with a 34 foot tall Ryson High Capacity Multiple Entry Spiral Conveyor. Each Vertical Spiral Elevator has four intermediate induction conveyors enabling entry from the four elevated picking levels. This new modern facility will greatly improve Gildan’s order picking operation and leave plenty of space for growth.

These high capacity spiral conveyors have 24″ wide slats and operate at 120 fpm. The heavy duty one-inch chain easily handles the load requirements. Only one drive motor is required, resulting in savings in energy, controls and system integration. The outside diameter of the spiral conveyors are 7′ – 10″ and all ten spirals were delivered fully assembled and ready to run.

A special thanks goes to Gildan for being so accommodating and allowing us to document their impressive operation. Visit www.ryson.com to learn more about the Multiple Entry Spiral Conveyors. Download a PDF brochure here.

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Jan 28
Tall High Capacity Spiral Conveyor

This Model HC1700-600 High Capacity Spiral Conveyor is our tallest single drive unit manufactured with an elevation of 34'

In the shop this week, we are preparing to ship the 10th and final spiral to a recently expanded sportswear distribution center in North Carolina. The order picking system includes our Model HC1700-600 High Capacity spiral incline conveyors to transport product picked from each of ten 4-level pick modules. The orders are picked from each level of the pick module and enter the spiral via our multi-infeed induction conveyors, where they are elevated to conveyors transporting the full cases to the sortation system.

Ryson multi-infeed induction conveyorThese spirals are the tallest single drive spirals we’ve built to date, standing at an elevation of 34 feet. Each was shipped completely assembled, ready for installation into the system. The implementation of the spiral conveyors allowed the system integrator to increase his overall storage and picking capacity, by saving valuable floor space over traditional incline conveyors.

The Multiple Entry Spirals allow loads to enter the spirals from several different elevations. The induction conveyor belts are individually adjustable to match the spiral pitch assuring smooth operation. Read more about the Ryson Multiple Entry Spirals in this PDF.

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Mar 12
Spiral Lift at Wine & Spirits Distribution Center

Spiral Lift at Wine & Spirits Distribution Center in Florida

In the summer of 2009, we partnered with our Systems Integrator, W & H Systems of Carlstadt, New Jersey, to implement the 16th of our new class of High Capacity spiral conveyors.

W & H’s design at Premier Beverage’s new 550,000 square foot distribution center  in Tampa, Florida utilizes the spiral as an “early-out” incline, transporting completed case picks of wine and spirits from the first level to a sorter on the third level.

The spiral adds to overall picking efficiencies by routing completed orders from the express pick zone directly to the sortation system, rather than transporting them through the second level.

The spiral saves the space and increased cost of turn-key implementation of the more common series of inclines and curves required to make the 25 foot elevation change required. The spiral is our model HC1700-600 and is 27 feet tall and runs at 150 feet per minute.

Congratulations to W & H Systems on another successful project, taking advantage of the latest spiral technology available from Ryson International.

Click here to watch a video clip of the operation.High Capacity Spiral at Distribution Center

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