Mar 22

Ryson is growing their Latin American customer base with increased awareness of our vertical conveying solutions.  This week we are shipping 6 spirals to a Brazilian bakery.

Latin American Customer Base - Big order of NT'sPanco is a family bakery that is 100% Brazilian owned. Founded in 1952 they focus on specialty breads, snack cakes and cookies.   They needed to convey small loaves of bread from 5 packaging lines up to the case packer located on a mezzanine level and then bring full cases down to the palletizer located on the shipping level.

The challenge was to accomplish all this within a very limited space.

Working in conjunction with their integrator — Grupo Tecnor in Sao Paulo Brazil — they have found the perfect solution. The obvious answer was to utilize a combination of the Ryson 1100-150 Narrow Track (NT) spirals going up and the 1800-400 spiral going down.  

Using the Narrow Trak Spiral which has only a 4’-2” diameter, they are able to elevate the loaves of bread approximately 10 ft. at 50 loaves per minute.  The larger diameter 1800-400 case spiral will then convey the full cases at 25 per minute down approximately 20 ft. to the palletizer.

The smooth surface and nesting slats of the Narrow Track with the tight transfer transition will gently and carefully convey the loaves smoothly and rapidly to meet their target production rates.  The flexibility and adjustability of speeds will accommodate increases in future production.

The tried and true design of the 400mm overlapping slats on the case spiral has proven itself to be a mainstay in all applications and will provide years of solid and reliable service with minimal maintenance and long life.

The Ryson compact Narrow Trak Spirals offer a significantly larger elevation change capacity than what is currently available in the small package marketplace. They are also a good alternative to side gripper conveyors because they can run at high speeds and do not need to be adjusted for varying product sizes. The Narrow Trak Spirals are especially beneficial for the food, beverage, pharmaceutical, nutraceutical, personal care market and food product companies.

Latin American Customer Base is a quickly growing sector for Ryson. We have dedicated staff that work primarily south of the border. Latin American orders are build in our manufacturing plant in Yorktown, Virginia and typically shipped via container to the end user.

For more information on the Narrow Trak Spiral models, visit www.ryson.com, download our product information or read more Narrow Trak application stories on our weekly blog.

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Feb 22

The Super Compact Narrow Trak Spiral Conveyors are ideal for smaller sized loads. This week we’re shipping two 1200-230 Narrow Trak spirals and a case spiral (1300-400) to a Canadian Brewery for our Integrator Partner LaGrotta Packaging.

Compact Narrow Trak Spiral

Ryson’s NT – A Super Compact Narrow Trak Spiral

The Integrator’s application of our Narrow Trak Spirals save space by eliminating the need for an incline belt conveyor and will reduce implementation costs, as the spirals ship totally pre-assembled. The tight layout of their production area made the very small footprint – only a 4’9″ diameter – of the NT an ideal candidate.

One of the Narrow Trak (NT) spirals will be inclining HiCone 6 packs and the other 8-packs of shrink-wrapped beer cans from the packaging area.  The spirals will be running at 95 FPM, handling 20 units per minute and will discharge at an elevation of 7’-0”. Both lines will feed tray packers that discharge to the case spiral which sends them back down to the Palletizing area.

The Ryson compact Narrow Trak Spirals offer a significantly larger elevation change capacity than what is currently available in the small package marketplace. They are also a good alternative to side gripper conveyors because they can run at high speeds and do not need to be adjusted for varying product sizes. The Narrow Trak Spirals are especially beneficial for the food, beverage, pharmaceutical, nutraceutical, personal care market and food product companies.

For more information on the Narrow Trak Spiral models, visit www.ryson.com, download our product information or read more Narrow Trak application stories on our weekly blog.

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Jan 18

The Ryson Narrow Trak Spiral is ideal for a high speed inline bottling operation. Due to it’s modular design, it can be configured to the most challenging layouts. We also have the flexibility to build a spiral in sections to address tight egress installation challenges.

Ryson Narrow Trak Spiral aids in Tight Egress InstallationThis week we shipped a spiral that is a perfect example example of tight egress installation . Due to plant and line access issues, the spiral has to travel down an aisle-way only 42” wide. This required us to design the spiral such that it could ship in (4) sections (note the flanges in the center tube). This Narrow Trak Model 1100-150 spiral is for our Integrator Partner, Sentry Equipment, to be installed at a west coast bottler, running sports drinks in PET bottles at 525 per minute.

The spiral has an elevation change from 15’-4” down to 6’-6” and will side transfer and decline the bottles at a speed of 180 FPM (this spiral has a top rated speed of 220 FPM). The spiral will be run in and tested with product at our manufacturing plant in Yorktown, Virginia, before it is dis-assembled and shipped to the west coast. Then one of our service technicians will assist the Sentry millwrights in the assembly and start-up.

The spiral is also pre-wired with NEMA 4x controls and is built as our new Hybrid stainless steel wash down construction. This option allows the end-user to perform a daily cleaning of the spiral. The nesting slats have the capacity to reliably end-transfer small cartons and packages or side-transfer small bottles or containers in a single file or in a continuous mass flow.  The spiral conveyors are equipped with our new 6” or 9” wide nesting slats which provide an efficient flat conveying surface without gaps.

For more information on our Narrow Trak Spirals, visit www.ryson.com, download the NT brochure or read more application stories on our weekly blog.

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Sep 21

This week we’re shipping one of our hybrid wash-down Narrow Trak Spirals to a food products company.

wash-down narrow trak spiralsThis model 1100-150 spiral will be used to incline packed cheese loafs about 6 feet to an overhead conveyor. The spiral will transfer 100 loaves per minute with the spiral running at 150 FPM.

Because the spiral will be installed in a wash-down area, the spiral is equipped with our new Solid Lube Bearings that are impervious to the cleaning solutions and methods used in food processing areas. The spiral is also outfitted with an automatic chain lube system that the customer will use to re-lube the drive chain after every cleaning event.

The Ryson Narrow Trak Spirals are great space savers with high throughput that can run at speeds in excess of 200 fpm. The Narrow Trak Spirals offer a significantly larger elevation change capacity than what is currently available in the small package marketplace. They are also a good alternative to side gripper conveyors because they can run at high speeds and do not need to be adjusted for varying product sizes.

For more information on the Ryson Narrow Trak Spirals, visit www.ryson.com or read more application stories on our weekly blog.

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Jul 06

Ryson Spirals in an Up and Over ConceptUp and Over Concept Frees Up Floorspace: This week we’re shipping two of our Narrow Trak Spirals that fill a rather frequent application for our spiral conveyors: Free up floor space by taking empty plastic bottles from a bulk de-palletizing area, up single file, to an overhead conveyor and back down to the filler.

Our Narrow Trak 1700-150’s have a 6” wide slat and they are built to allow the bottles to side transfer in and out to and from Arrowhead’s flush-mounted table top conveyor. By inclining to the overhead, the end-user frees up floor area for movement of raw materials and finished goods. The spirals are running at a speed of 130 FPM with a bottle transfer rate of 250 per minute. The spirals have an upper elevation of 9’-6” and are powder coated with a standard white color.

Our Integrator Partner on this project is Arrowhead Conveyor Corporation. If you would like more information on our new line of Narrow Trak Spiral Conveyors, visit our website, download the NT spotlight, or read more NT Spiral stories on our weekly blog.

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May 25

Tall Ryson NT: Ideal for Small Package ConveyingSmall package conveying: This week we’re shipping one of our Narrow Trak Spiral Conveyors, to a food manufacturer. The model 1700-150 NT will elevate single serve gelatin cups to a 20’ elevation at 290 per minute.

The system integrator, Nercon, will be end-transferring in and out of the spiral via a micro-pitch transfer. The spiral’s full width friction inserts keep the cups in position on the way up this 7-turn spiral, inclining at an angle just above 6 degrees.

This 6” wide slat Narrow Trak model is also available in a smaller diameter 4’-2”. The 1200-230 NT Model has wider 9″ slat surface with an outside diameter of 4′-9″.

The Narrow Trak Spirals offer a significantly larger elevation change capacity than what is currently available in the small package marketplace. They are also a good alternative to side gripper conveyors because they can run at high speeds and do not need to be adjusted for varying product sizes. The nesting slats have the capacity to reliably end-transfer small cartons and packages or side-transfer small bottles or containers in a single file or in a continuous mass flow.

If you would like more information on the Ryson Narrow Trak Spirals, Visit our website, download the product info, or read application stories on our weekly blog.

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Apr 27

Narrow Trak Spiral Conveyors used for Curing Time: This week we finished a pair of Narrow Trak Spirals that will be used for a not-so-common application.

Two Narrow Trak Spiral Conveyors used for Curing Time

The products being handled need curing time to solidify in their containers.  This is done in a temperature controlled, chill room.

By using two 1100-150 Narrow Trak Spirals this was accomplished in a very small footprint.

Each spiral has 8 turns, providing extra travel distance and keeping the incline angle low, which is important while waiting for the product to solidify. Depending on the products being handled, they may spend up to 4 minutes traveling through the spirals before exiting the room.

The two spirals are joined together at the top by our new micro-pitch conveyor.  This special conveyor is attached to, and mechanically driven by one of the spirals facilitating the smooth transfer of smaller products.

The design of the narrow trak slats allow the spirals to handle a variety of products without requiring any changes between products. The integrator on this project is Pendergraph Machines.

The Ryson Narrow Trak Spirals are great space savers with high throughput that can run at speeds in excess of 200 fpm.  These spiral conveyors are equipped with our 6” or 9” wide nesting slats which provide an efficient flat conveying surface without gaps.

For more information on the Ryson Narrow Trak Spiral conveyors, visit www.ryson.com, download product information, or read more application stores on our weekly blog.

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Apr 20

Ryson is exhibiting at Pack Expo East in PhiladelphiaThis week, Ryson is exhibiting at Pack Expo East in Philadelphia.

Pack Expo East is a regional packaging show where approximately 400 leading suppliers of advanced packaging equipment, automation, robotics and controls, materials, containers, printing and labeling technologies and other supply chain solutions exhibit.

Ryson booth at Pack Expo EastWe are running our Narrow Trak Spiral Conveyor with our new micro-pitch conveyor – our newest accessory to the Narrow Trak family of spirals. This transfer unit minimizes the unpowered gap between the spiral and adjoining conveyors, allowing smaller and lighter products to be end transferred into and out of the spiral. When end transferring the slats can be equipped with friction inserts to provide more friction. This allows steeper incline/decline angles which yields greater elevation changes with the same number of turns.

Two booths down, our integrator partner Garvey displayed their latest version of the Garvey Infinity Loop that integrates two Ryson Mass Flow Spiral Conveyors.

Garvey Infinity Loop with Ryson SpiralsJoining forces with Ryson has allowed the Vertical Infinity to utilize two incredible technological achievements and create the most efficient accumulation machine Garvey has ever built. The Vertical Infinity furthers Garvey’s mission to maximize the production of lines by keeping the constraint running when the non constraint machine’s go down. Download the product spec sheet to read more about this incredible collaborative application.

For more information about the Ryson Narrow Trak Spirals, visit www.ryson.com, or read application stories on our weekly blog.

 

 

 

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Jan 19

The micro-pitch conveyor is our newest accessory to the Narrow Trak family of spiral conveyors.

micro pitch conveyor

This micro-pitch transfer conveyor is slave-driven off the drive or idle-end shafts and is geared to match the speed of the spiral- perfectly –  even at high speeds.

This transfer unit minimizes the unpowered gap between the spiral and adjoining conveyors, allowing smaller and lighter products to be end transferred into and out of the spiral. When end transferring the slats can be equipped with friction inserts to provide more friction. This allows steeper incline/decline angles which yields greater elevation changes with the same number of turns.

The Narrow Trak spirals are available in a 6” and 9” wide nesting slat design. The proprietary slat design have the capacity to reliably end-transfer small cartons and packages or side-transfer small bottles and containers in a single file or in a continuous mass flow. The Ryson Narrow Trak Spirals are great space savers with high throughput that can run at speeds in excess of 200 fpm.

The transfer unit is available in either a powder coated or stainless steel versions. For more information on the Ryson Narrow Trak Spiral conveyors, visit www.ryson.com, or download the NT product brochure.

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Jan 12

Ryson NT Spirals going to a microbreweryThis week we shipped (3) spirals to a Canadian microbrewery for our Integrator partner, Pacific Packaging Systems

The project involved an incline and decline spiral handling full 12 and 18 ounce cans of beer at a rate of 250 per minute on our Narrow Trak spiral model 1700-150.  This combination allows the brewery to move raw materials and finished goods through the area by getting part of the production line off the floor and 8 feet in the air. The cans run single file at a speed of 100 FPM.

The photo shows the units ready for shipment. (still with the protective wrap on them for shipment). They are the Hybrid stainless steel option for operation in a wet environment.

The third spiral is a case handling spiral shipped in two sections because of some plant egress challenges.

Ryson Spirals are growing in the bottling market, and the Narrow Trak Spiral delivers some advantages that our larger spirals can’t always offer. For more information on the Ryson Narrow Trak Spiral Conveyors, visit www.ryson.com, or read more application stories on our blog.

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