Aug 10

Ryson always welcomes a customer visit. It is a great way for customers to familiarize themselves with our vertical conveying equipment, how they are constructed and how to best maintain them.

Ryson offers a customer visit to our integrators and potential customers.

Ryson welcomes plant tours for our integrator partners and potential customers.

This week we hosted an inspection by an automotive parts manufacturer. The customer sent various personnel, including operations, production design and maintenance to witness their product running on one of our spiral test units.  Our review of their production line layout helped us understand their needs for our Narrow Trak spirals and the critical issues (like infeed and outfeed transitions) that we need to address going forward.

 The visitors were then given a demonstration of the preventive maintenance procedures by one of our senior technicians and a walk-through of our manufacturing facility and parts storage areas.

If you are interested in a plant tour, or testing your product on one of our spirals, give us a call. We would be happy to visit with you. Check out some more stories from customer visits to our manufacturing plant on our weekly blog. Read more about our commitment to customer service on our website.

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Jul 27

Ryson TCO

Ryson’s spirals are designed and manufactured to provide a lower total cost of ownership (TCO) when considering all costs associated with owning and operating equipment for vertical transportation of goods; initial price, shipping, installation, operation, maintenance, consumables, and reconfiguration.

TCO - Total Cost of ownership

There is a lot more costs associated with equipment than just the purchase price. Image © PMMI, developed by the OpX Leadership Network.

 

 

Capital equipment acquisition in many ways is analogues to an iceberg.  Most of the focus is on the readily visible part, the initial purchase price, however much more lies hidden beneath the surface and requires some investigation to ascertain.  A “Total Cost of Ownership” analysis reveals many hidden costs that can occur in: Shipping, Installation and Startup, Facility Requirements, Maintenance, Consumables, Utilities, and Removal or Reconfiguration.

A good example of these concepts would be two vehicles, one with a low purchase price but that gets poor fuel mileage and requires frequent costly maintenance verses another that has a higher purchase price but that gets good mileage and requires infrequent maintenance with reasonably priced components.  Obviously the first will require less initial investment but with time it will cost more to “own” especially if used frequently and for long distances.  If you include other less tangible costs like loss of use, or substitution costs, when the resource is unavailable because of repair and incidental costs like towing when the vehicle unexpectedly breaks down, the total cost of the initially less expensive option becomes rapidly more expensive to own than the other option. 

End of life or usefulness costs also need to be considered.  The cost, or return, of disposing of or modifying the unit needs to be considered in the TCO.  For example if a truck is being used to transport materials and after three years the requirements change and the truck is no longer suitable as is, the truck must be replaced.  However, if the bed of the truck can be modified for a reasonable amount, the useful life of the truck is extended, potentially significantly reducing its total cost of ownership.

The industry group PMMI working with the OpX Leadership Network facilitated a group of Consumer Packaged Goods companies and suppliers to these companies to develop a process that outlines developing a TCO analysis.  This document is available at https://www.opxleadershipnetwork.org/ for reference.

Many of the design features of Ryson’s spirals provide the benefit of addressing TCO.

  • The small footprint reduces the space required to vertically transport product.
  • Overlapping slats provide a continuous conveying surface that provides high throughput.
  • Rolling slat support removes sliding so lubrication is not needed and power requirements are reduced.
  • The modular design allows the spiral to be reconfigured for a fraction of the price of a new spiral.
  • The bearings are sealed for life and automatic chain tensioning reduce maintenance requirements and make maintenance scheduling predictable.
  • Horizontal infeeds and outfeeds provide the gentlest possible transitions for the product being handled.
  • Many more.

It is beyond the scope of this introductory blog to cover these and other features in detail.  You can find more information in other associated Ryson blogs or by contacting Ryson at sales@ryson.com. Our Vertical Conveying Solutions Video (below) goes into some more detail on how Ryson Equipment can help with cost savings.

 

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Jul 13

Ryson offers an optional startup service. Customers and Integrators alike may opt for a Ryson Startup Service to ensure the spiral is integrated properly, and are set up to optimize the spiral operation.

ryson startup service

Ryson Service Tech makes final integration adjustments on a startup service.

A Ryson service tech will assist in the installation and startup of the spiral to assure the items conveyed are being handled properly. They will also inspect and consult for proper integration both mechanically and electrically. Every Ryson Service Tech is a certified PMMI trainer and will train the customers’ staff on the proper care and maintenance of the spiral.

Ryson is dedicated to providing excellent customer service and support. The Ryson Service Department is always available to assist with installation and service questions. While our products require very little maintenance, it is important that they are maintained correctly. Ryson offers factory or on site maintenance training designed to maximize the benefits of our products and to ensure a long and trouble free operating life.

Read more about our support on the Parts and Service page on www.ryson.com. You can also read some more installation stories on our weekly blog.

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Apr 12

Modex 2018 logoThis week Ryson is exhibiting at Modex 2018 in Atlanta. 

This show is our biggest show to reach our logistics, warehousing and distribution industry customers and integrators.

We are running our new Wide Trak Spiral Conveyor in our booth. This spiral can have a slat width of up to 36 inches. It is in our family of High Capacity Spirals that can optionally be configured with our proprietary induction and divert-out conveyors that allow loads to enter or exit the spiral at intermediate elevations. This is a clear space-savings advantage for companies that have multi-tiered product flow.

The multiple entry ability is most often utilized in two main areas:

In the manufacturing and packaging market, an induction conveyor is typically installed at ground level, near the Spiral’s infeed. This configuration simply allows flow from separate production lines to feed a single spiral.

In the distribution and warehousing industry it is most often used to feed materials from a multi-tiered mezzanine onto a single spiral. (see drawing on left). This is an ideal application and an efficient use of space when compared to traditional methods.

MODEX provides attendees access to the latest manufacturing and supply chain equipment and technologies. MODEX 2018 will be held April 9-12, 2018 in the Georgia World Congress Center in Atlanta, GA.

Visit www.ryson.com for more information about Ryson Spiral Conveyors, or you can read High Capacity application stories on our weekly blog.

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Mar 16

The Ryson High Capacity Spirals with optional Multi Induction or Divert Out Conveyors are making an impact in the retail world. These spirals are perfect for distribution centers and order picking systems.

High Capacity Spiral with new divert out conveyors

The new Divert Out Conveyors are ready for shipping from our manufacturing plant in Yorktown, Virginia.

This week we shipped two High Capacity Spirals to a major retail designer and distributor right outside of New York City. The first spiral will have three induction conveyors and the second one will have three divert out conveyors. The Ryson High Capacity Spiral Conveyors are perfect for this application due to the size of the products.

The model 1700-600 spirals will be elevating and bringing down sealed cartons and totes 30’ at a speed of 150 fpm. Both spirals will be supplied by and feeding to three picking levels. The induction and divert out conveyors are designed specifically to work with Ryson High Capacity Spirals and becomes an integral part of the spirals.

The Induction Conveyors have a new powered roller design where the rollers are individually adjustable to match the the spiral pitch, assuring a safe and reliable product transfer.

The Divert Out arm pivots across the spiral slats when diverting out. It incorporates a powered face belt, which assures proper product orientation when diverted out of the spiral. The outfeed conveyors also have an adjustable surface to match the spiral pitch, facilitating smooth product transfer out of the spiral.

The spirals were shipped  for our Integrator Partner, TGW Conveyor Systems. The spirals were manufactured, built and shipped in only 8 weeks. They were shipped fully assembled which will reduce the installation and integration time. For more information about Ryson High Capacity Spiral Conveyors, visit www.ryson.com, read installation stories from our blog, or download our Multiple Entry and Exit Spiral brochure.

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Mar 09

The Ryson Multiple Entry Spirals allow loads to enter our High Capacity Spirals at intermediate elevations. This is an ideal cost and space saving configuration because it allows a single spiral to handle multiple lines.Ryson Multiple Entry Spirals with Induction Conveyor

Ryson Multiple Entry Spiral Configuration

The multiple entry ability is most often utilized in two main areas:

In the manufacturing and packaging market, an induction conveyor is typically installed at ground level, near the Spiral’s infeed. This configuration simply allows flow from separate production lines to feed a single spiral.

In the distribution and warehousing industry it is most often used to feed materials from a multi-tiered mezzanine onto a single spiral. (see drawing on left). This is an ideal application and an efficient use of space when compared to traditional methods.

A  high speed induction conveyor provides controlled spiral entry. The new induction conveyor powered roller design is individually adjustable to match the spiral pitch, assuring a safe and reliable product transfer. The spirals will run at 200 feet per minute.

For more details on the Ryson Multiple Entry Vertical Conveyors, please visit www.ryson.com, or our Ryson YouTube Channel, or read current news and installation stories on the Ryson Blog.

 

 

 

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Feb 02

The Ryson Wide Trak Spirals with Induction Conveyor options are getting attention at distribution centers. The wide trak spiral boasts our widest slat width and can reach elevations up to 50′. It is ideal for a multi-tiered order picking modules or warehouses.

Wide Trak Spirals With Induction Conveyor

This week we are building two (2) identical Wide Trak Spirals with induction conveyors that will be shipped to a major footwear designer and distributor on the west coast for our Integrator Partner, Honeywell Intelligrated.

The spiral model 2200-760 is elevating open cases 18’. Both the spirals will be supplied by two different production lines , with one at the ground level and a second one at an elevation of 13’ feet. This intermediate elevation will utilize our new induction conveyors.

The new induction conveyor powered roller design is individually adjustable to match the spiral pitch, assuring a safe and reliable product transfer. The spirals will run at 200 feet per minute.

The Ryson Wide Trak Spiral Conveyors are perfect for such an application due to the size of the products,  the largest being 32″x24″x30″ along with their high capacity and throughput capabilities.

The 30″ wide conveying surface is ideal for larger items as well as boxes/totes of varying sizes, which is common order fulfillment operations. The induction conveyor configuration allows loads to enter the spiral at intermediate elevations, allowing for example load entry at all levels of a mezzanine into a single spiral. This ability drastically reduces the footprint needed for vertical conveying.

For more information on the Ryson Wide Trak Spiral Conveyor, visit www.ryson.com or download the product brochure. You can also read other blog entries on multiple infeed spirals.

 

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Jan 26

An increasing number of Ryson Spirals are equipped with our proprietary induction and divert conveyor design that allows loads to enter or exit the spiral at intermediate elevation levels.

Ryson Induction and Divert Conveyor

Ryson 30″ and 16″ wide induction conveyors

The Ryson Induction and Divert conveyors are designed as an integral part of our multiple infeed or outfeed spirals. In addition to our belt-type induction conveyors, we have also developed new versions utilizing powered rollers. With 2 options now available, we are able to provide the optimal Induction and Divert Conveyor solution depending on the size and shape of the load that will be handled.

Both belt and roller versions are individually adjustable to match the spiral pitch, assuring a safe and reliable product transfer. These induction conveyors are available for all High Capacity and Wide Trak models and match their 16″, 24″, 30″ and 36″ wide slat widths.

For more information on the Ryson Multiple Entry and Exit Spirals, visit www.ryson.com or download our specifications sheet.

Below is a short introductory video,

 

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Nov 03

This week we’re shipping three spiral conveyors to California for our integrator partner, Honeywell Intelligrated. Two of these are high capacity multi-infeed spirals where cartons will be inducted into two different spiral elevations, in addition to the natural infeed.

Ryson Multi-Infeed Spirals

This tall Ryson High Capacity Spiral will use induction conveyors to convey boxes from intermediate levels into the spiral.

At Ryson, we manufacture our own induction conveyors specifically designed to work with our High Capacity Spirals as one integral unit. The induction conveyor belts are individually adjustable to match the spiral pitch. This assures a safe and reliable product transfer.

Multi-Infeed Spirals Induction Conveyor

Ryson Proprietary Induction Conveyor

Our customers prefer to have our induction conveyor be part of the spiral, because it makes the installation and integration much easier, and assures a trouble-free implementation.

The Multi-Entry and Exit Spirals are used in an increasing number or warehouses/distribution facilities or where several packaging lines utilize a single spiral.

For more information on the Ryson Multiple Entry Spiral, download the brochure, visit ryson.com or read more application stores on our Blog.

 

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Sep 19

Recently, our controls and service groups were assisting our Integrator Partner, Conveyor & Drives, Inc. with a project. The end-user, a distribution center for computer peripheral equipment, was replacing a competitor’s spiral conveyors, due to reliability issues they were having with them.

Stacked Ryson Spirals at a Distribution CenterThe reconfigured system consists of two of our model 1700-600’s, double stacked. One spiral inclines from level one to level two, the other declines totes down to level three. Our AutoCad 3D drawings helped Conveyor & Drives confirm the space necessary to install our spiral extended leg support structure, supporting the upper spiral.

We were asked to replace the existing spirals over a short down-time window by our Integration Partner. They also asked us to include a pre-wired full controls option, which included chain tension monitoring system and a motor over torque shutdown, because the previous spirals did not have them.

Read more information on Ryson Spirals at distribution centers and our multi-tier conveying solutions on www.ryson.com.

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